Dozenth an exhibition of China International machine tool (CIMT2011) go up, the treatment appearance with a distinctive modelling -- " ox of wall street copper " , earn sufficient the eyeball of the person that look around. In impression, the pattern that the machine tool extends the treatment on the meeting, it is mould or mechanical spare parts more, this kind " additional kind " of artwork treatment workpiece reveal, reflect a ginseng to postpone business not only do not provide craftsmanship, also go up manufacturing industry of demonstrative home machine tool is in respect of high speed, high accuracy, already developed a new standard. It is reported, of this one symbolic power and courage " ox of wall street copper " , it is by British Delcam company and factory of Shenyang machine tool cooperate cheek by jowl, make finish. Cooperate this, outside the powerful powerful combination that reveals two well-known companies except faultlessly body, the complete and powerful digitlization that showed Delcam more adequately to be offerred for artwork copy industry is advanced production technology. Distance CIMT2011 is begun still have mere a month when, factory of Shenyang machine tool makes ministry seedling minister come to Delcam Beijing headquarters, the hope can machine a few elegant handicraft to serve as appearance for CIMT exhibition. Choose Delcam, seedling minister expresses: "When the contest of numerical control of the 4th whole nation last year, delcam and Shenyang machine tool cooperate already successfully. Shenyang machine tool develops (CCC model) high speed high accuracy 5 axes machining center, it is make choice of of contest of the 4th numerical control 5 axes machine a machine tool. Competition ground spot has many 80 machine tool at that time, regard a contest as designation software vendor, the integrality of respect of Delcam PowerMILL aftertreatment and security, leave quite deep impression to me. I feel the treatment software of Delcam can make a machine tool safe work, develop the characteristic of device high speed, high accuracy adequately; And, I also know the product line of Delcam is very long, in software side, can realize prototype to measure copy, digitlization to make emulate, treatment of high speed, 5 axes brand-new production concept; More important, it is Delcam software can be not had with equipment seam compositive, can offer the program port that need not do any modification " . "Ox of wall street copper " be American wall street is indicative, factory of Shenyang machine tool hopes to machine " ox of wall street copper " handicraft will reflect " reform, innovation, breakthrough " air of proprietor of an enterprise, the machine tool that also can reflect plant of Shenyang machine tool at the same time machines the advantage of the respect in 5 axes. What offer as a result of factory of Shenyang machine tool is " ox of wall street copper " handicraft, without corresponding digital model, because this Delcam company was offerred by converse project -- trigonometry reseau data (STL) editor -- trigonometry reseau (STL) the whole program that 5 axes process designing machines. It is right above all " ox of wall street copper " artwork undertakes converse project is handled. Through taking a picture the three-dimensional scanner of type will " ox of wall street copper " handicraft whole scanning, get the data that nod the cloud thereby. When three-dimensional scanning, need is in developer of gush of cupreous ox surface (chromatic infiltrate flaw detection agent) , many more stickup label dot, so that create bit of cloud better,data is mixed plan to add up to bit of cloud. Mere the time of a hour finished scanning, got 3 million data nodding the cloud of the dot. Guide the data that nod the cloud next of Delcam to / system of converse mixture design -- in Delcam PowerSHAPE Pro, generate the trigonometry reseau of high accuracy through nodding cloud data. Delcam PowerSHAPE Pro has friendly input to output interface, the data nodding the cloud that backs a variety of formats is read in. Wait for standard format besides general ASCII, IGES and NC, still offer special data form in the light of different scanning equipment. The operation of the tremendous data that nod the cloud with use efficient Delcam PowerSHAPE Pro, processing and editor tool, short 5, 6 minutes of data nodding the cloud that nod 3 million are changed into trigonometry reseau (STL) . Because label dot also can generate trigonometry reseau, need to delete these label dots so, cut these area attrib borderly according to photograph adjacent again next break directional fill. The function of very convenient editor and modification triangle reseau was provided in Delcam PowerSHAPE Pro, include trigonometry reseau delete, fill, optimize arrange, still offerred grave of distinctive seesaw pattern triangle to provide, seesaw pattern light is arranged and can carve in real time, modification triangle model is relaxed and fast. Reveal in order to exhibit " ox of wall street copper " the imposing manner that strong volume He Yong enrages. Next, the model of STL of wall street ox after optimizing input Delcam PowerMILL has machining process designing. Delcam PowerMILL regards the world as banner CAM system, the special data interface that can mix a variety of differring through IGES, STEP, VDA, STL reads fetch directly the data from any CAD systems. This is greatly managing curved surface and hypostatic formative time. Basis of Delcam technology personnel the characteristic of the data model of wall street ox, the strategy that uses much axis fixed position and treatment of 5 axes linkage undertakes machining process designing. Above all, cleared treatment strategy has use model area whole opens rough machining, carry milling cutter D12. 0, surplus 0.
5, row spacing 7.
0, step pitch is cut below 1.
0, rotate speed 2000 turn / cent, feed speed 4m/ is divided. Delcam PowerMILL its distinctive, concentrated area is cleared method, assure the stability of cutting tool bear, reduce the abrupt change of cutting direction; Later, according to rudimental model, area of use model remain uses fixed position processing technique the side rolling a head with cleared treatment will arrogant strategy, back side, head, end to undertake 2 times leaving partly thick. This working procedure uses 2 knives: 1, D12 of upright milling cutter.
0, surplus 0.
5, row spacing 7.
0, step pitch is cut below 1.
0, rotate speed 2000 turn / cent, feed speed 4m/ is divided; 2, D6R3 of ball head knife, surplus 0.
5, row spacing 3.
0, step pitch is cut below 0.
5, rotate speed 4000 turn / cent, feed speed 4m/ is divided; Again hind, the part such as the side rolling a head with will arrogant strategy of use parallel finish machining, back side, head, end undertakes semifinishing machining (fixed position is machined) , d6R3 of ball head knife, surplus 0.
1, row spacing 0.
5, rotate speed 4000 turn / cent, feed speed 6m/ is divided. Next, use curve is umbriferous the abdomen with will arrogant strategy of 5 axes treatment (the front, rear two parts) have precision work with the head, d6R3 of ball head knife, surplus 0, row spacing 0.
5, rotate speed 5000 turn / cent, feed speed 6m/ is divided. Of PowerMILL successive function of 5 axes treatment can be on complex curved surface, substance and STL triangle model produce method of 5 axes cutting tool, and method of all cutting tool had been passed cut an examination; Use finally wait for tall treatment strategy to undertake repairing finish machining to the little corner office such as bovine neck (fixed position is machined) , d4R2 of ball head knife, surplus 0, row spacing 0.
1, rotate speed 6000 turn / cent, feed speed 6m/ is divided. The high speed precision work that PowerMILL provides is politic, made sure cutting process light is suitable, stable, ensure the material on workpiece of can fast excision, get high accuracy, slick cutting surface; In process of cutter track process designing, the treatment cutting substance of the compositive an organic whole that use PowerMILL offers emulates a function, emulation imitate machines cutting process thoroughly, the examination is cut too, collision, suitable mill / go against the cutting circumstance such as mill and treatment quality, saved on the machine tool tries the cost that cuts treatment actually, ensure treatment is safe. Delcam PowerMILL offerred a complete treatment solution for the treatment of wall street ox, improved the treatment efficiency of the machine tool and treatment quality, assured to machine safety. Wall street ox cost to be finished with respect to treatment only. PowerMILL software not only the function learns easily powerful and simply. The technical personnel of factory of Shenyang machine tool passes 2 days only groom finished arrive from the data processing that nod the cloud the whole process that machines process designing, gave the first very quickly with respect to treatment " ox of wall street copper " appearance. Can be in to assure wall street ox dozenth treatment is completed before exhibition of China International machine tool, the technical personnel of Delcam sacrificed the breathing space on the weekend, work overtime factory of help Shenyang machine tool finished this treatment job faultlessly. The seedling minister of factory of Shenyang machine tool sighs with emotion: "Delcam is worthy of is the world's banner CADCAM solution provider, offerred safe and efficient treatment solution not only, and still provided considerate service and technical support, it is ideal partner. " factual proof, the solution of treatment of design of handicraft profile modeling that Delcam offers shortened the time that design of handicraft profile modeling machines, raised handicraft profile modeling to design the efficiency of treatment. Additional, the treatment system PowerMILL of Delcam can process trigonometry reseau form directly, the trigonometry reseau data that PowerSHAPE Pro processes can use PowerMILL treatment directly. This is greatly managing curved surface and hypostatic formative time. The technical personnel of factory of Shenyang machine tool passes 2 days groom finished process designing, gave the first very quickly with respect to treatment " ox of wall street copper " appearance. The seedling minister of factory of Shenyang machine tool sighs with emotion: "Delcam is worthy of is the world's banner CADCAM solution provider, offer program not only, and still provided considerate service and technical support. It is ideal partner. " factual proof, the program of treatment of design of handicraft profile modeling that Delcam offers shortened the time that design of handicraft profile modeling machines, raised handicraft profile modeling to design the efficiency of treatment. CNC Milling
CNC Machining